Carrier pallet cleaning system PALLETCLEANER

Zero damage to the pallets; powerfully removes flux residue.
A pallet cleaning system made possible by the
synergistic effect of the Specialized Cleaning Agent ×Shower

It dissolves stubbornly accumulated flux (resin residue) without applying any physical impact or friction from ultrasonic waves or brushes. By combining the specialized cleaning agent “PALLETCLEAN” which has excellent flux-dissolving properties, with shower-style cleaning equipment, it prevents deformation and wear of the pallet openings while simultaneously achieving a dramatic reduction in cleaning time.

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PALLETCLEANER® Why Choose Our System

01

Extends pallet lifespan with the “power of chemistry” and a “gentle shower”

The dedicated cleaning agent “PALLETCLEN” quickly dissolves stubborn flux residue, and our unique shower mechanism gently rinses it away—eliminating the risk of scratching or deforming the pallet openings, unlike brushes or ultrasonic cleaners. Since it does not damage the jigs and allows for long-term use, the pallet’s lifespan is significantly extended, dramatically reducing the running costs associated with jig maintenance and management.

02

Batch cleaning of up to 15 carrier pallets at once eliminates the need for manual scrubbing

Up to 15 carrier pallets can be loaded and cleaned at once (PCLT). We offer a wide range of models, from easy-to-install 100V units to machines capable of handling large components. This frees you from the tedious manual labor of scrubbing each board one by one; once you press the switch, you can leave the cleaning to the machine and devote your time to other tasks. This allows for the effective use of limited on-site personnel and dramatically improves production efficiency. Furthermore, the system can clean not only pallets but also stubborn soot buildup on large components inside reflow ovens.

03

Cleaning agent free of non-volatile components prevents transfer to circuit boards

The dedicated cleaning agent “PALLETCLEAN” is formulated without non-volatile components (such as surfactants). Not only does this eliminate the need for a water rinse after cleaning, but it also completely eliminates the risk of non-volatile components remaining on the pallet and transferring to the PCB. This prevents product defects, such as circuit insulation failures, in subsequent processes.

Common challanges

Are you experiencing insufficient cleaning or quality issues during the cleaning process for carrier pallets or reflow parts?

  • The normalization of manual scrubbing and the resulting waste of significant time and labor costs
    Stubborn flux (residue) that has thickly accumulated on carrier pallets is manually scrubbed off one by one, requiring a great deal of effort and labor costs for cleaning, which significantly reduces production line efficiency.
  • Risk of deformation and wear in pallet openings due to ultrasonic or brush cleaning
    Because these cleaning methods involve physical impact and friction, the fine openings in the pallets are prone to deformation and wear, which shortens the jig’s service life and causes misalignment and quality defects during PCB assembly.
  • The labor-intensive rinsing process associated with water-based cleaning and concerns about inadequate drying
    With additive-containing cleaning agents and water-based systems, post-cleaning rinsing and lengthy drying processes are essential, which can result in failure to meet changeover cycle times and raise concerns about new assembly issues caused by residual moisture.
  • The burden on the production floor due to cumbersome, hands-dirtying liquid replacement tasks and maintenance
    Drainage and refilling operations for cleaning equipment are cumbersome, easily soiling operators’ clothing, hands, and the surrounding environment, placing a heavy burden on the production floor during each periodic maintenance.

Standard Specifications and Equipment Lineup

■ Low-Cost, High-Capacity Type PCLT

PALLETCLEANER PCLT 　　

Model PCLT
External Dimensions W950 × D500 × H1,300 mm
Loading Opening W770 × H450 mm
Effective Cleaning Area W770 × H450 mm
Maximum Pallet Size: W400 × H400 mm
Applicable Substrate Size Max. 200 × 165 mm (max.)
Power Input Single-phase 100 V

■ Compact Type PCM

Model PCM-SD
External Dimensions W600 × D500 × H1,100 mm
Loading Opening W450 × H200 mm
Effective Cleaning Area W310 × H390 mm
Power Input Three-phase 200V

■ High-Capacity Type: PCL-001

PALLETCLEANER PCL

Model PCL-001
External Dimensions W1,200 × D600 × H1,050 mm
Feed Opening W1,000 × H280mm
Effective Cleaning Area W800 × H310mm
Power Input Three-phase 200V

System introduction video

Low-cost, high-capacity carrier pallet cleaning system　PCLT

The newly developed PALLETCLEANER® PCLT can clean not only carrier pallets, but also parts inside reflow ovens. See for yourself how much flux (resin dirt) that has built up thickly on large parts (approx. 30cm x 50cm) can be cleaned in just 30 minutes.

Compact and high-capacity carrier pallet cleaning systems　PCM/PCL-001

In addition to the series of steps involved in supplying the PALLETCLEANER® with fluid, setting the pallets, starting the cleaning (just press the button!), drying, and draining the fluid, we have also included information on the safety specifications in this video, which is packed with all the information you need when looking into purchasing a PALLETCLEANER®!

PALLETCLEAN series of dedicated cleaning agents

Products information
Carrier pallet cleaning agent, PALLETCLEAN
Carrier pallets cleaning agent PALLETCLEAN series is a cleaning agent for carrier pallets used in the wave soldering process. It powerfully removes flux contamination from carrier pallets. It can also be utilized for cleaning parts inside reflow oven such as radiators!

Related articles and products

Trouble solution
Cleaning in Electronics industory
Cleaning related to the mounting process is explained using the example of the double-sided mounting process, in which inserted components are mounted (flow process) after surface mounting (reflow process) .

Request a Cleaning Test or On-Site Demonstration

Are you facing maintenance challenges in your electronics assembly processes, such as:
“Reducing labor costs and cleaning time by eliminating manual scrubbing of pallets,” “Extending fixture life and lowering operating costs with a pallet-friendly spray cleaning system,” or “Cleaning flux residues and baked-on deposits from large reflow oven components at the same time”?
We can conduct cleaning tests in our laboratory using your actual flow pallets, reflow oven components, and flux contamination conditions. Evaluation samples are also available upon request. In addition, we offer on-site demonstrations using your actual production equipment and workpieces. Please feel free to contact us for more information.

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