Deflux machine, MICROCLEANER®

Introduction

In recent years, as electronic devices have become smaller and mounted more densely, electronic circuits and components have required increasingly higher quality and reliability, and the need for flux cleaning has increased.
MICROCLEANER® is the definitive flux cleaner! It contributes to the quality improvement of printed circuit boards and electronic components.

Why You Should Choose a MICROCLEANER® for Flux Cleaning?



Cleaning machine by a cleaning agent manufacturer
KAKEN TECH®, a manufacturer of cleaning agents, is the only company that also designs and manufactures its own cleaning equipment. By taking an approach from both the cleaning agent and the cleaning machine, KAKEN TECH® proposes a cleaning process that is appropriate for the type of solder flux to be cleaned, the size and amount of workpiece to be cleaned.

High quality and low cost with complete recycling
The MICROCLEANER® flux cleaner comes standard with a compact Distiller(Distillation and recycling device). The Distiller(Distillation and recycling device) continuously purifies and recycles the markless® of the dedicated rinsing agent, ensuring that the final rinse tank is always in a state of high cleanliness, thus maintaining high cleaning quality. Furthermore, this flux cleaner achieves low running costs by eliminating wastewater and waste liquids.

Compact and friendly design
Since we design and manufacture our own cleaning equipment, we are able to design and propose cleaning machines that match the size and amount of work to be cleaned, from compact equipment to large, automatic transfer mechanism-equipped cleaning machines for mass production plants. For example, we have experience in the development of ultra-compact cleaning equipment with a 4-tank system and Distiller with a width of 120 cm, as well as cleaning equipment with a width of less than 2 m and designed to be easily moved for easy line changes.

System Introduction Video

The flux cleaner MICROCLEANER® consists of four tanks: cleaning tank, rinsing tank, final rinsing tank, and drying tank.
The equipment is equipped with a compact Distillation and recycling device as standard equipment, and the rinse solution is continuously purified and recycled, resulting in a system that combines high cleaning quality with no waste liquid and low running costs.

We can also design and manufacture cleaning equipment with automatic transporters according to workpiece size, throughput, and customer requirements.

A video of the actual MICROCLEANER® is also available for your viewing.

See a video of the actual machine.

FAQ

What kind of cleaning agents are used in the flux cleaner MICROCLEANER®?
The flux cleaner MICROCLEANER® uses a dedicated cleaning agent MICROCLEAN & MARKLESS®.
For more information on flux cleaning agents, click the button below to go to the product page.

Flux cleaning agents

Can you perform cleaning tests using actual equipment?
Cleaning experiments (tests) using MICROCLEANER® are available at our Technology Development Laboratory (Gamo-gun, Shiga Prefecture).

Basic specifications of MICROCLEANER®, flux cleaning equipment

The equipment specifications below are examples. We can design and manufacture cleaning machines according to the size of workpieces to be cleaned, the amount of cleaning, and other customer requirements.

Manual transfer, compact type flux cleaning equipment

This is a compact, manual transfer type flux cleaner. Many prototype and R&D departments use this machine.

Model MC3HD-1.5E
Dimension W.1,230 x D.850 x H.1,200mm
Power supply 3-phase 200V
Tank configuration Cleaning tank, pre-rise tank, Final rinse tank, dry tank
Cleaning Capacity A5 size 80sheets/8h
Tank size (Opening) W.100 x D.300mm
Tank capacity Approx9L
Applicable substrate size max.200 x 165mm
Distiller In-unit distillation and regeneration
Required accessory Exhaust system and cooling water supply system

Manual transfer, large type flux cleaning equipment

This is a large, manual transfer type flux cleaner. It is used in many mounting processes, including mass production and EMS companies.

Model MC3HD-6E
Dimension W.2,000 x D.1200 x H.1,810mm
Power supply 3-phase 200V
Tank configuration Cleaning tank, pre-rinse tank, final rinse tank, Dry tank
Cleaning capasity A4 size 160sheet/8h
Tank size(opening) W.200 x D.500mm
Tank capacity Approx. 50L
Applicable substrate size max.370 x 345mm
Distiller In-unit distillation and regeneration
Required accessory Exhaust system and cooling water supply system

Automatic transfer, large type flux cleaning equipment

This is a large flux cleaner with an automatic transfer mechanism. It is used in many mounting processes, including mass production and EMS companies.

Model MC4HD-6E-AS
Dimension W.4,000 x D.1200 x H.1,900mm
Power supply 3-phase 200V
Tank configuration Cleaning tank, pre-rinse tank, final rinse tank, Dry tank
Cleaning capacity A4 size 500sheet/8h
Tank size(opening) W.200 x D.500mm
Tank capacity Approx. 50L
Applicable substrate size max.370 x 345mm
Distiller In-unit distillation and regeneration
Required accessory Exhaust system and cooling water supply system

Dedicated cleaning agents and rinse agents

thumbnail of Product page for MICROCLEAN and MARKLESS flux cleaning agent Products information
Flux cleaning agent MICROCLEAN & Markless®
KAKEN TECH® has developed and proposed a unique cleaning process using a glycol-based cleaning agent MICROCLEAN + a water-containing alcohol rinse agent with MARKLESS®. KAKEN TECH®'s original cleaning agents and rinsing agents cover the disadvantages of hydrocarbon-based cleaning agents and quasi-aqueous cleaning systems.
thumbnail of Product page for MICROCLEAN ECO and MARKLESS ECO high-performance, low-VOC flux cleaning agents Products information
High performance, low VOC flux cleaning agent MICROCLEAN ECO and MARKLESS® ECO
Flux cleaning is indispensable for ensuring the reliability of high-density mounting boards. Amidst the tightening of regulations on chemical substances, such as the discontinuation of CFC substitutes in accordance with environmental regulations and VOC regulations under China's GB standard, KAKEN TECH® has developed the “MICROCLEAN ECO & MARKLESS® ECO Series” of high-performance, low-VOC cleaning agents that combine further high-precision cleaning with environmental friendliness.

Related articles and products

Technial report
Technial report~Deflux~
The history of flux cleaning agents, the purpose and original significance of flux cleaning, and the current technology and future issues, focusing on glycol ether-based flux cleaners, which are the most widely used flux cleaners in the current mounting field.
Technial report
Cleaning equipment
This article explains the basics of designing a flux cleaning process, as well as typical cleaning systems that have been used in the mounting process and examples of cleanliness control.
Trouble solution
What is flux, the leading actor of soldering ?
In addition to what flux is, its role, composition, and types, we will also explain the problems caused by flux residue left after soldering and how to prevent them.
Trouble solution
Tips on flux cleaning
Flux cleaning is a process to remove flux residue that is generated at the same time as soldering when mounting electronic components. This page explains why flux is cleaned, what cleaning methods are available, and what is required for efficient cleaning.

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KAKEN TECH, MICROCLEANER, MICROCLEAN&MARKLESS and MARKLESS are trademarks of KAKEN TECH CO., LTD. in PRC.
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