Deflux system MICROCLEANER®

Published on :

Introduction

Masterpiece of the deflux system to improve the cleaning quality of electronic circuits (PCB) and electronic components that require high quality!

Advantages of MICROCLEANER®



High cleaning performance and high reliability 
In addition to the high deflux capability which removes every bit of flux left even under the chips, it promises high quality without increasing the amount of dielectric loss caused by hydrophilization of circuit surfaces, often seen when cleaned with chemicals requiring water for rinse. Lead-free solder flux can also be cleaned.

Cost effective with complete recycling system
Eco-friendly design with less waste emission enables lesser running cost of liquid compared to Freon (CFC-113) by recycling the liquid in a built-in compact distiller, standardly-equipped.

Dry fast even under the chips
Since the special rinse chemical MARKLESS® penetrates in fine parts and dries four times faster than water, no liquid remains in the gap under the chip.

Compact and user friendly design
Equipment is designed compact enough to fit in your work space and is user friendly just as easy as CFCs cleaning.

Introduction movie

The flux cleaner, MICROCLEANER®, consists of four tanks: a cleaning tank, a rinsing tank, a final rinsing tank, and a drying tank.
The machine is equipped with a compact Distiller as standard equipment, and the rinse liquid is continuously purified and recycled, resulting in a system that combines high cleaning quality with no waste liquid and low running costs.

MICROCLEANER® specification

Small, manually operation type (for R&D or small production line)

Model# MC3HD-1.5E Machine appearance
Power input 3 phase, 200V
Tank configuration Cleaning, Rinse1, Rinse2 and Dry
Processing capacity 80 sheets/8 hours
Applicable work size Max. 200 x 165 mm
Tank size(opening) W 100 x D 300 mm
Tank capacity Approx. 9L
Recycling device Built-in distiller
Necessary accessories Ventilation equipment
Cooling water supply device

Manually operation type (for mass production line)

Model# MC3HD-6E Machine appearance
Power input 3 phase, 200V
Tank configuration Cleaning, Rinse1, Rinse2 and Dry
Processing capacity 160 sheets/8 hours
Applicable work size Max. 370 x 345 mm
Tank size(opening) W 200 x D 500 mm
Tank capacity Approx. 50L
Recycling device Built-in distiller
Necessary accessories Ventilation equipment
Cooling water supply device

Development principles of MICROCLEAN & MARKLESS®

・Maintain circuit characteristics before and after cleaning. (Focus not only on insulation resistance but also on dielectric properties.)
・High dissolvability and removability of flux residue after soldering, especially ionic compounds, and other process contaminants.
・No or mere impact on electronic components and other materials Or, the effect is extremely slight.
・High safety to human body and environment.
・Stably supplyable and recyclable.

General characteristics

Product name Cleaning chemical Rinse chemical
MICROCLEAN
WS-1014U
MICROCLEAN
WS-3220U
MICROCLEAN
WS-2107U
MICROCLEAN
RW-4180U
MARKLESS®
ST-05U
General
purpose
Lead-free soldering flux
(standard)
Lead-free soldering flux
(For difficult cleaning)
Non-dangerous goods
Main component Glycol-based Alcohol-based Alcohol-based Glycol-based Alcohol-based
Specific gravity (20℃) 0.92 1.00 1.05 0.93 0.89
Viscosity mPa.s(20℃) 7.4 9.3 7.4 11.0 2.3
Surface tension mN/m (20℃) 29 35 29 36 26
Boiling point (℃) 200 or more 200 or more 200 or more 100 or more 81
Flash point (℃) 117 105 117 - 24
Ozone deplting potential 0 0 0 0 0
UN Class
UN No
N/A N/A N/A N/A Class 3
1170

Related articles and products

Products information
Low-VOC, high-performance flux cleaner MICROCLEAN ECO & MARKLESS® ECO series
Newly developed high performance, low VOC flux cleaner "MICROCLEAN ECO-8100" and rinse agent "MARKLESS® ECO-R81" have excellent narrow-gap flux cleaning and particle removal properties! In addition, they are environmentally friendly, low VOC type, and non-hazardous! This is an unprecedented flux cleaning system!
Technial report
Technial report~Deflux~
The history of flux cleaning agents, the purpose and original significance of flux cleaning, and the current technology and future issues, focusing on glycol ether-based flux cleaners, which are the most widely used flux cleaners in the current mounting field.
Technial report
Cleaning equipment
This article explains the basics of designing a flux cleaning process, as well as typical cleaning systems that have been used in the mounting process and examples of cleanliness control.
PCB Mounting Columns
What is flux, the leading actor of soldering ?
In addition to what flux is, its role, composition, and types, we will also explain the problems caused by flux residue left after soldering and how to prevent them.
Trouble solution
Tips on flux cleaning
Flux cleaning is a process to remove flux residue that is generated at the same time as soldering when mounting electronic components. This page explains why flux is cleaned, what cleaning methods are available, and what is required for efficient cleaning.

MICROCLEANER®, MARKESS® and MICROCLEAN & MARKLESS® are trademarks of KAKEN TECH CO., LTD. in PRC.

Back to List

Inquiry and question

Requests for SDS

Please be as specific as possible in your inquiry.
Depending on the contents of your inquiry, it may take some time for us to reply to you.
For SDS, please contact us from [Requests for SDS] in the upper right corner.
※Sales through the inquiry form are strictly prohibited.

Contact Us

PAGETOP