New Environmentally Friendly High Performance Deflux system, MICROCLEANER

Introduction

Flux cleaning, that is essential for high-density packaging.In the midst of tightening regulations on chemical substances, such as the discontinuation of production of HCFCs and the addition of GB standards for cleaning agents to China's VOC regulations, KAKEN TECH has developed the MICROCLEAN ECO & MARKLESS ECO Series, high-performance, low-VOC cleaning liquid that combine even higher precision cleaning with environmental friendliness.

Nano-sized powerful cleaning effect

KAKEN TECH's conventional low-VOC cleaning liquids effectively clean flux residues with components that are phase-separated into an oil phase and an aqueous phase. The newly developed MICROCLEAN ECO series miniaturizes the oil phase to nano size, and powerfully removes flux residue in narrow gaps that cannot be removed by conventional cleaning liquid.

MICROCLEAN ECO & MARKLESS ECO series

Advantages



☝Excellent narrow gap cleaning and particle removal
With new mechanism of cleaning, flux even in a narrow gap of 50μm or less can be cleaned. Also, they excellently remove particles such as minute solder balls, sebum, and fine particles that are hard to remove with conventional flux cleaning liquids.

☝Eco-friendly low VOC, and non Dangerous goods
About 70% of the ingredients are water, which reduces VOC (Volatile Organic Com-pounds) emissions in the drying process and volatilization.The product has no flash point, and does not fall under the United Nations Recommen- dations on the Transport of Dangerous Goods (UNRTDG), so it can be transported as a normal product.

Narrow gap flux cleanability

Test piece:PKGparts / gap 30um
Cleaning condition:
  MICROCLEAN ECO series
  50℃ x 10min High-speed liquid flow
Cleaning condition:
  Semi-aqueous cleaning agent
  60℃ x 10min High-speed liquid flow

Particle removability

【Minute solder ball】
Target particle size:
  30~50um
Cleaning condition:
  MICROCLEAN ECO series(50℃ x 1min with Ultrasonic)
【Foreign particleas adhering in the process】

Sebum and fragments

Aluminum particles

Target particle size:
  Sebum and fragments / Ave.30um, Aluminum particles / approx.2um
Cleaing condition:
  MICROCLEAN ECO series(50℃ x 1min with ultrasonic)

General characteristics

Product# Cleaning liquid
MICROCLEAN ECO-8100U
Rinse liquid
MARKLESS ECO-R81U
Specific
gravity
0.98 0.98
Viscosity
(mPa・s)
4 3
Surface tention
(mN/m)
32 31
Boiling point 100℃ or higher
Flash point None
ODP 0
UNRTDG UN Class : N/A
UN No. : N/A
VOC regulation in China
(GB38508-2020)
Semi-aqueous cleaning agent

Claning equipment, MICROCLEANER specification

Flux cleaning (PCB cleaning) is indispensable for ensuring the reliability of high-density mounting boards.
KAKEN TECH offers one-stop cleaning solutions by taking advantage of its strength in developing, designing, manufacturing, and selling both flux cleaning equipment and cleaning agents in-house.
In response to the requests from customers who are considering flux cleaning but cannot imagine how the equipment works, KAKEN TECH will introduce the mechanism and movement of the MICROCLEANER, flux cleaning system, using full computer graphics animation.

We have also prepared a video showing the actual MICROCLEANER.

Click here to see a video using actual equipment.

☆The rinse liquid is continuously recycled by the compact Distiller that comes as standard equipment, and the system achieves both high cleaning quality and low running cost with no waste fluid.

Small, manually operation type (for R&D or small production line)

Model

MC3HD-1.5E

Machine appearance
External dimension W.1,230 x D.850 x H.1,200mm
Power input 3-phase 200V
Tank configuration Cleaning, Rinse1, Rinse2, Dry
Processing capacity A5size 280 sheet/8h
Tank size(opening) W.100 x D.300mm
Tank capacity Approx. 9L
Applicable substrate size max.200 x 165mm
Distiller Built-in Distiller
Additional equipment required Ventilation, coolant supplier

Manually operation type (for mass production line)

Model

MC3HD-6E

Machine appearance
External dimension W.2,000 x D.1200 x H.1,810mm
Power input 3-phase 200V
Tank configuration Cleaning, Rinse1, Rinse2, Dry
Processing capacity A4 size 600sheet/8h
Tank size(opening) W.200 x D.500mm
Tank capacity Approx. 50L
Applicable substrate size max.370 x 345mm
Distiller Built-in Distiller
Additional equipment required Ventilation, coolant supplier

Automatic machines can also be designed and manufactured according to workpiece size, processing volume, and customer requirements.

Related aticles and products

Technial report
New Environmentally Friendly High Performance Flux Cleaner/Rinse liquid
Introducing MICROCLEAN ECO series, a newly developed low-VOC, non-hazardous, high-performance flux cleaner, and MARKLESS ECO series, as a rinse liquid!
PCB Mounting Columns
What is flux, the leading actor of soldering ?
In addition to what flux is, its role, composition, and types, we will also explain the problems caused by flux residue left after soldering and how to prevent them.
Trouble solution
Tips on flux cleaning
Flux cleaning is a process to remove flux residue that is generated at the same time as soldering when mounting electronic components. This page explains why flux is cleaned, what cleaning methods are available, and what is required for efficient cleaning.
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